Manufacturing Capabilities

Six processes run under a single bin record. Each page lists the specification, the equipment behind it, and — equally important — the cases where a different product or process is the cheaper correct answer.

Summary

In-house capabilities are COB die bonding at 320–504 chips per metre, SMT assembly on flexible PCB, platinum-cure silicone extrusion, IP sealing from coating to full extrusion, spectroradiometer binning to SDCM ≤ 3, and burn-in and pressure testing on 100% of reels. Drivers are supplied matched to the strip; aluminium profiles are supplied through partners so the temperature rise of the installation is quoted rather than assumed.

COB Die Bonding

In-house COB die bonding at 320–504 chips/m, phosphor coating held to ±5 µm, 24-hour burn-in and SDCM ≤3 binning on every reel produced.

320 / 480 / 504 chips per metre
±25 µm

Specification and equipment

SMT Assembly

Flexible PCB SMT assembly for 2835, 5050, 5630 and WS2812B strips: ±0.05 mm placement, 100% AOI, 260 °C reflow, reels from 5 m at 15–20 day lead times.

±0.05 mm
0402 to 5050, plus SOP and QFN ICs

Specification and equipment

Colour Binning

Spectroradiometer binning to SDCM ≤3, LM-79 flux reports, LM-80 lifetime data and TM-21 projections for every LED strip production lot.

Spectroradiometer, 380–780 nm at 1 nm
SDCM ≤ 3 (3-step MacAdam)

Specification and equipment

IP-Rated Sealing

Nano coating, silicone tube and full silicone extrusion for LED strips from IP20 to IP68, with pressure and spray testing on every outdoor assembly.

Bare FPC with adhesive backing
Conformal silicone coating, 30–60 µm

Specification and equipment

Custom Assembly

Custom reel lengths from 0.5 m to 50 m, soldered connectors, IP-rated end caps, OEM labelling and kitted packing for lighting brands and sign fabricators.

0.5 m – 50 m
JST SM, DC barrel, bare wire, custom overmould

Specification and equipment

Quality & Testing

Incoming die verification, 100% reel electrical test, 24-hour burn-in, IP pressure testing and LM-79 / LM-80 / TM-21 documentation under ISO 9001.

ISO 9001:2015
100% of reels, forward voltage and current

Specification and equipment

Product selection

What each construction realistically delivers

The same lumen output can be produced three ways at three price points. This table shows where each one sits, and what it costs you in the wrong application.

Strip type	Dot visibility	Cost index	Economical quantity	Lead time
COB, 480 chips/m	None at 100 mm	120–130	25 m – 100,000 m	10–15 days
SMD 2835, 120 LEDs/m	Visible below 12 mm gap	100	25 m – 200,000 m	15–20 days
Silicone neon flex	None — diffused profile	220–260	50 m – 20,000 m	12–18 days
Addressable pixel	Per-pixel by design	180–240	50 m – 20,000 m	15–20 days
Lightbox modules	Module grid if pitch is wrong	140–180	100 pcs – 200,000 pcs	12–18 days

Cost index compares the price per 1,000 lumens at CRI 90, not price per metre — a metre of neon flex carries more silicone and less LED than a metre of COB, so per-metre comparisons mislead in both directions.

Send a specification, get a quotation in 24 hours

Tell us the product type, run length, wattage, CCT, CRI and IP rating. You will receive a fixed price, a lead time, and the feed and driver arrangement in writing — no obligation, and no sales call unless you ask for one.

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